涂装车间施工工艺流程
1、喷塑（FBE)工艺流程：FBE workflows
厂方派工-工件运输-检验所来裸件是否有缺陷-标识记录裸件-无缺陷裸件进入FBE喷砂房-进行喷砂前自检-喷砂-喷砂报检-转入FBE预热炉，加温到所需温度-转入喷涂房进行喷塑-转入固化炉进行固化-转出固化炉冷却后做相关检测修补-报检-完工-包装-装车返厂
Factory task-workpiece transportation-spot inspection after unload- classification-FBE sandblasting-heating-FBE spraying (powder) curing-inspection and repair -finished repair-packaging-return to factory.
2、内外喷漆工艺流程：厂方派工-工件运输-点检分类-喷砂除锈-相关报检--喷漆-修补-报检-复涂-完工修补-报检-包装-装车返厂
Factory tasks-workpiece transportation-spot inspection- classification-sandblasting -painting-repair-recoating completed repairs-packaging-return to factory.
3、厂方派工-工件运输-点检分类-喷砂除锈-喷铝-修补-喷漆-修补-完工修补-包装-返厂
Factory tasks-workpiece transportation-spot inspection- classification -sand blasting-aluminum spraying -repair -painting -repair -completed repair-packaging-return to factory
喷砂作业特点：Features of sandblasting operation:
- 车间设计采用目前先进的地下蜂窝过滤除尘系统，喷砂过程中灰尘小，工人视线清晰，大大减少了返枪工作量，从而保证了喷砂质量与生产效率，符合国家及地方排放标准。
The workshop is designed with advanced underground honeycomb filtering and dust removal system. Less dust during the sand blasting process, and the workers' vision is good, which greatly reduces the occurrence of re-blast ensuring the sand blasting quality and production efficiency, and meet the national emission standards.
- 全自动一体回砂加砂系统，工人操作方便快捷，设备可靠耐用。
The fully automatic integrated sand return and adding system which is convenient to operate and the equipment is reliable and durable.
- 砂房有空调设备，保证产品质量。
Sand room is equipped with air conditioning equipment to ensure product quality.
喷FBE作业特点：Features of FBE spraying:
- 喷砂盐分、粗糙度、清洁度检测合格后，转移到预热炉进行预热，按照工艺要求设定好温度及时间，预热时间温度达标后检测达标出炉。
After the salt, roughness and cleanliness inspections, components was transfered to the preheating furnace,the temperature and heating time was fixed previously. The preheating components will be released after meeting the standard.
- FBE粉沫严格按照涂装工艺要求来喷涂。
FBE powder is applied in strict accordance with the requirements of the coating process card.
- 电动小车稳定匀速进行FBE粉末喷涂，设定好固化炉时间和炉温，喷涂结束后进入固化炉进行加热固化，固化加热时间达标后出炉冷却待检。
The rotating nozzle was run at stable and uniform speed for powder spraying, the time and temperature was set on the panel for the curing furnace. The components will leave the furnace after curing for a certain time.
喷漆作业特点：Features of spray painting:
- 严格按照涂装工艺卡要求配比油漆，提前将油漆放入调漆室预热，使用风动搅拌器将油漆搅拌均匀熟化后进行喷涂作业，调漆室配有专用防爆空调及VOCS过滤系统，保证油漆使用环境达标。
The paint shall be mixed in strict accordance with the requirements of the coating process card, the paint was put into the paint mixing room in advance for preheating, and air agitator was used to stir the paint evenly before spraying. The paint mixing room is equipped with special explosion-proof air conditioning and VOCS filtration system to ensure that the operating environment is up to standard.
- 油漆车间采用目前先进的沸石转轮集中处理VOCS系统设备，操作便捷运行安全可靠，整体系统采用模组化设计，具备了最小的空间需求，排放标准满足优于国家地方环保政策及行业规范要求。
The paint workshop adopts advanced zeolite wheel centralized processing VOCS system equipment, convenient operation, safe and reliable. The overall system adopts modular design, with the minimum space demand, the emission standards is superior to the national and local environmental protection policies and industry specifications.
- 喷油漆采用长江无气喷涂设备人工喷涂，使用SPQ-1型喷涂枪，FBE喷粉沫使用专用内涂设备，使用熟练的喷漆工能更灵活机动的保证各种不同工件施工要求，过程中用湿膜卡控制膜厚，以达到工艺要求的最优喷涂效果，减少手工修补量，保证涂层质量。
Chang jiang airless-spraying equipment was adopted and SPQ-1 spraying gun is used for pipe internal coatings, special internal coating equipment was designed for FBE spray. Skilled painters can be more flexible to meet a variety of different workpiece construction requirements. Wet film cards are used to control the film thickness during the process, acquiring optimal spraying effect required by the process, reduce the manual repairs, ensure the total coating quality.
- 喷漆房配备意大利利雅路RIELLO-RS34天燃气循环加热系统，性能安全可靠，热能循环利用，配有独立的恒温调节控制模块，进而适应不同的油漆工艺要求。The paint spraying room is equipped with RIELLO-RS34 natural gas cycle heating system, which is safe and reliable in performance, heat energy recycling. It equipped with an independent constant temperature adjustment control module, to cover different paint system application requirements.
完工修补作业：Completed repair works:
安排专人调漆，根据油漆使用量大小整桶油漆用风动设备1：1混合，对于部分少量油漆用量杯卡尺按油漆要求比例配比搅拌。根据目标修补区域大小多少确定喷涂或手工刷涂。
Special man was fixed for paint mixing, pneumatic equipment was used to mix the whole barrel of paint. For small amount of paint repairing works, use cup caliper to mix paint accurately according to the proportion of paint requirements in the datasheet. Spraying or manual brushing based on the size of the target which need repairing.
